3D Printed Fixtures, Tools, Jigs, Pucks, and Machine Parts

• These are 3D printed parts used as jigs, tools, fixtures and pucks

• Designed these parts using different CAD software's such as Autodesk Inventor, SolidWorks, CATIA V5 and ProE

• Utilized and operated FDM and SLA printers to create these parts in PLA, TPU, ABS, PC, Nylon, and Photopolymer resin material
  

Light Rail Vehicle Side Wall

• This is the Dissertation research work during my Master's Degree

• Designed the LRV side wall in SolidWorks

• Analyzed the performance of the side wall in ABAQUS

• Stress, Riks (non-linear) and modal analysis was carried out

• Carbon, E-Glass composites and conventional materials were compared

• Published the research work in University of Texas Dissertation Library

In - Ovo Injection Vaccination
Machine and Material Handling system

• Assisted the managing director in design and development of the In - ovo injection vaccination machine and material handling conveyor system

• Material Handling system was integrated with vision system, HMI, and PLC control and other electromechanical systems

• Fabrication, assembly, welding, prototyping was done in house and sheet metal parts were outsourced

• 3D Printed egg lifters, springs, fork etc. in PLA, TPU and ABS materials

Broiler Pan Feeder

• Conducted Research, analyzed samples and proposed different designs

• Designed and developed several concepts and ideas in Autodesk Inventor

• 3D Printed the parts inhouse to ensure the design specification meets the customer requirements
  

Sheet Metal Design and CNC Machining Parts

• Designed sheet metal parts in Autodesk Inventor

• Proficient in sheet metal design operations such as bending, curling, counter sink holes, slots, notches, tabs and fillets

• Proficient in CNC machining design operations such as threading, turning, welding, drilling, and boring

Scratch Inspection Machine

• Developed the machine to scan the scratches on apple products and rate the product according to the quality grade (A,A+,A-,B,...)

• Assembled the machine, Designed and 3D printed the fixtures

• Developed the CNC G-code and optimized the scanning cycle from 30s to 20s
  

Norden Tube Filler Frame

• Designed a frame for the placement of product hopper in Auto Desk Inventor

• The frame design was put to use in all the three facilities

• Analyzed and tested the structure if it can withstand the load by performing FEA analysis in ANSYS Workbench

• Created 2D drawings for fabricators for ease of manufacturing

Vaccine Bag Spike

• Designed a spike in Autodesk Inventor according to the customer requirements

• Created a 2D drawing of the 3D model to outsource for manufacturing
  

Facilty Layout

• Designed the facility layout of a new warehouse

• Designed the placement of new racking keeping to optimize the product flow from receiving to production
  

Plates Assembly Exploded Design

• Designed sheet metal parts for In - Ovo Injection vaccination machine

• Created a 3D exploded drawing of the assembly in Autodesk Inventor

Stress Analysis of Fuselage of Passenger Aircraft

• Designed a fuselage structure of passenger aircraft in CATIA V5

• Analyzed the behavior of riveted skin, doubler, stringer, filler and frame under load in ANSYS Workbench

• Published the research work in International Journal of Aerospace and Mechanical Engineering

Nozzle Divergence Optimization

• Designed a nozzle in CATIA V5 to understand the pressure drop concept

• Optimized the nozzle design to decrease the pressure drop

• Published the research work in International Journal of Aerospace and Mechanical Engineering
  

Helicopter Skid Landing Gear

• Redesigned the leg assy of landing gear to increase the ground clearance

• Analyzed the structure by performing FEA stress analysis in ANSYS

• Published the research work in International Journal of Aerospace and Mechanical Engineering
  

ATV Plow

• Designed a snow plow for Polaris ATV in Autodesk Inventor

• Analysis on structural carrying capacity was done in ANSYS Workbench

Pulse Jet Engine

• This was a Bachelor degree final year project

• Designed, fabricated and tested Valve and Valveless pulse jet engine

• The pulse jet engine was donated to the University
  

Enclosure for OEM or Counterfeit product detecting equipment

• The equipment translates Mandarin to English language, takes a picture, extract the text, export it to excel, make a sound, and print it.

• Designed the cut outs in Aspire software

• Utilized and operated CNC router to perform operations and used BCNC software to do all the operations
  

Injection Molding

• Created the parts for industrial inkjet coding machine in PTC Creo (Pro/E)

• Outsourced the parts for injection molding

• Verified the design works by creating 3D printing models in PLA and testing them

Instruction Sheet

• Created the instruction sheet to operate steam and chill line for compounders to reduce the downtime and minimize mistakes in operating wrong ball valves

• Tagged the steam, chill and drain line for easy visual representation
  

Facility Safety

• Created the instruction sheet to operate steam and chill line for compounders to reduce
  the downtime and minimize mistakes in operating wrong ball valves

• Tagged the steam, chill and drain line for easy visual representation
  

GET IN TOUCH

Contacts

Singh_dilraj@outlook.com

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